Honda Civic/Acura Integra

since 1994 of release

Repair and car operation



Honda Tsivik
+ Honda Civic and Acura Integra brand Cars
+ Maintenance instruction
+ Routine maintenance
- Engine
   + engine Repair without extraction from the car - the Civic models
   + engine Repair without extraction from the car - the Integra models
   + General and major maintenance of the engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ gear shifting Box
+ clutch and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment




94e743ed

Engine

Specifications

Repair without extraction from the car – the Civic models

General parameters

Characteristic

Value

Ignition order

1–3–4–2

Numbering of cylinders (in front back)

1–2–3–4

Diameter of cylinders, mm

74.93

Piston stroke, mm

89.92

Working volume, cm3 (l)

1589 (1.6)

Arrangement of cylinders and direction of rotation of the distributor of ignition

Camshaft

Characteristic

Value

Axial люфт, mm

 

   The nominal

0.051

   The limiting admissible

0.152

Cam height in the plane of lifting, mm

   D16Y5

      The inlet

         The primary

38.4277

         The secondary

32.1920

      The final

38.7833

   D16Y7

      The inlet

35.2984

      The final

37.2821

   D16Y8

      The inlet

         Pervichye

36.7767

         The intermediate

38.2727

         The secondary

37.0637

      The final

38.0086

Cross-section palpation, mm

   The nominal

0.025

   The limiting admissible

0.051

Working gap in bearings, mm

   The nominal

0.0508÷0.1016

   The limiting admissible

0.152

Oil pump

Characteristic

Value

Working gaps of gear wheels, mm

   Axial gap of gear wheels

      The nominal

0.025÷0.076

      The limiting admissible

0.152

   Gap between tops of teeths of gear wheels

      The nominal

0.025÷0.152

      The limiting admissible

0.203

   Gap between an external gear wheel and case walls

      The nominal

0.102÷0.178

      The limiting admissible

0.203

Efforts of a tightening of carving connections, Nanometer

Characteristic

Value

Bolts of fastening of covers of bearings of a camshaft

   Bolts on 6 mm

12.2

   Bolts on 8 mm

19

Bolt of a cogwheel of a camshaft

37

Bolt of fastening of the sensor of fluctuations of a cranked shaft

11.8

Bolt of a pulley of a cranked shaft

182

Bolts of a head of cylinders

 

   Stage 1

19

   Stage 2

49

   Stage 3

66

   Stage 4

66

Bolts of fastening of a driving disk to a cranked shaft

73

Nuts of fastening of the inlet pipeline

23

Nuts of fastening of a final collector to a head of cylinders

31

Nuts of fastening of a reception pipe to a final collector

 

   D16Y5, D16Y7

34

   D16Y8

54

Bolts of the top cover of a final collector

23

Bolts of fastening of the bottom cover of a final collector (D16Y5, D16Y7)

10.8

Bolts of fastening of a flywheel to a cranked shaft

118

Oxygen sensor (l-probe)

45

Sensor switch of pressure of oil

17.6

Drain stopper of the pallet of a case of the engine

39

Bolts of fastening of the pallet of a case to the engine

11.8

Nuts of fastening of a maslozaborny tube to the pump case

10.8

Fastening of a maslozabornik of the oil pump to the bridge of covers of radical bearings

10.8

Bolts of fastening of the case of the oil pump to the engine

10.8

Screws of fastening of a cover of the oil pump

6.8

Bolts of the holder of a back epiploon of a cranked shaft

10.8

Bolts of fastening of covers of a gas-distributing belt

9.7

Bolt of fastening of a natyazhitel of a gas-distributing belt

45

Bolts of fastening of a cover of a head of cylinders

9.7

Bolts of fastening of the electromagnetic valve of blocking of VTEC

11.8

Bolts of fastening of the water pump

12.2

Repair without extraction from the car – the Integra models

General parameters

Characteristic

Value

Ignition order

1–3–4–2

Numbering of cylinders (from left to right)

1–2–3–4

Diameter of cylinders, mm

81.03

Piston stroke, mm

В18В1
88.90
В18С1 and В18С5 87.12
Working volume, cm3 (l)
В18В1
1835 (1.8)
В18С1 and В18С5

1803 (1.8)

Arrangement of cylinders and direction of rotation of the distributor of ignition

Camshaft

Characteristic

Value

Axial люфт, mm

 

   The nominal

0.051÷0.152

   The limiting admissible

0.508

Cam height in the plane of lifting, mm

   В18В1

      The inlet

33.7160

      The final

33.5280

   В18С1

      The inlet

         Pervichye

33.4112

         The intermediate

36.3779

         The secondary

34.5465

      The final

         Pervichye

33.1114

         The intermediate

35.7200

         The secondary

34.3814

   В18С5

      The inlet

         Pervichye

33.0886

         The intermediate

35.9105

         The secondary

34.7320

      The final

         Pervichye

32.7838

         The intermediate

36.3322

         The secondary

34.6913

Cross-section palpation, mm

   The nominal

0.025

   The limiting admissible

0.051

Working gap in bearings, mm

   В18В1

   The nominal

0.0305÷0.0686

   The limiting admissible

0.152

В18С1 and В18С5

   The nominal

0.0508÷0.0889

   The limiting admissible

0.152

Oil pump

Characteristic

Value

Working gaps of gear wheels, mm

   Axial gap of gear wheels

      The nominal

0.025÷0.076

      The limiting admissible

0.152

   Gap between tops of teeths of gear wheels

      The nominal

0.051÷0.152

      The limiting admissible

0.203

   Gap between an external gear wheel and case walls

      The nominal

0.025÷0.076

      The limiting admissible

0.152

Efforts of a tightening of carving connections, Nanometer

Characteristic

Value

Bolts of fastening of covers of bearings of a camshaft

 

   В18В1

12.2

   В18С1 and В18С5

 

      Bolts on 6 mm

12.2

      Bolts on 8 mm

27

Bolts of a cogwheel of a camshaft

 

   В18В1

37

   В18С1 and В18С5

56

Bolts of the sensor of fluctuations of a cranked shaft

10.8

Bolt of a pulley of a cranked shaft

176

Bolts of a head of cylinders

 

   Stage 1

30

   Stage 2

 

      В18В1

83

      В18С1 and В18С5

85

Bolts of fastening of a driving disk to a cranked shaft

73

Bolts/nut of fastening of the inlet pipeline

23

Nuts of fastening of the air chamber of the inlet pipeline (В18С1)

23

Nuts of fastening of a final collector to a head of cylinders

31

Nuts of fastening of a reception pipe to a final collector

54

Bolts of the top cover of a final collector

23

Bolts of fastening of a flywheel to a cranked shaft

103

Oxygen sensor (l-probe)

45

Bolts of a masloraspylitel

17.6

Sensor switch of pressure of oil

17.6

Bolts of fastening of a maslootrazhatelny plate of the pallet of a case

 

   В18В1 and В18С1

10.8

   В18С5

9.7

Drain stopper of the pallet of a case of the engine

45

Bolts of fastening of the pallet of a case to the engine

10.8

Nuts of fastening of a maslozaborny tube to the pump case

 

   В18В1 and В18С1

10.8

   В18С5

9.7

Fastening of a maslozabornik of the oil pump to the bridge of covers of radical bearings

 

   В18В1 and В18С1

10.8

   В18С5

9.7

Bolts of fastening of the case of the oil pump to the engine

   Bolts of 6 mm

 

      В18В1 and В18С1

10.8

      В18С5

9.7

   Bolts of 8 mm

23

Fastening of a cover of the oil pump

 

   1994 and 1995

5.4

   with 1996

6.8

Stopper of the reduktsionny valve of the oil pump

39

Bolts of the holder of a back epiploon of a cranked shaft

10.8

Bolts of fastening of covers of a gas-distributing belt

9.7

Bolt of fastening of a natyazhitel of a gas-distributing belt

5.4

Nuts of fastening of a cover of a head of cylinders

9.7

Bolts of fastening of the electromagnetic valve of blocking of VTEC

11.8

Bolts of fastening of the water pump

11.8

General and major maintenance of the engine

Civic models

General parameters

Characteristic

Value

Kompressionnoye pressure in cylinders, kgf/cm2

   The nominal

12.9

   The minimum admissible

9.5

The maximum admissible difference between cylinders

2.0

Pressure of oil (the engine is heated-up to normal working temperature), kgf/cm2

   At single turns

0.7

   At frequency of rotation of the engine of 3000 rpm

3.5

Engine block

Characteristic

Value

Diameter of cylinders, mm

   The nominal

75.0011÷75.0189

   The limiting admissible

75.0697

Limiting admissible konusnost of the cylinder, mm

0.051

Limiting admissible ovality of the cylinder, mm

0.051

Limiting admissible excess of diameter of the cylinder, mm

0.510

Limiting admissible not planeness of an interfaced surface, mm

0.102

Pistons and piston rings

Characteristic

Value

Diameter of pistons, mm

74.9808÷74.9910

   The nominal

74.9706

   The limiting admissible

5.16

Height of a point of measurement of diameter from a cut of a skirt, mm

Gap of landing of the piston in the cylinder, mm

   The nominal

0.0102÷0.0406

   The limiting admissible

0.051

Gap of landing of piston rings in flutes, mm

   Top kompressionny ring

0.0356÷0.0610

      The nominal

0.127

      The limiting admissible

   Second kompressionny ring

      The nominal

0.0305÷0.0559

      The limiting admissible

0.127

Gaps in locks of piston rings, mm

   Top kompressionny ring

      The nominal

0.152÷0.305

      The limiting admissible

0.610

   Second kompressionny ring

      The nominal

0.305÷0.457

      The limiting admissible

0.711

   Maslosjemnoye ring

      The nominal

0.203÷0.711

      The limiting admissible

0.787

Cranked shaft and rods

Characteristic

Value

Axial люфт, mm

 

   The nominal

0.102÷0.356

   The limiting admissible

0.457

Necks of radical bearings

   Diameter, mm

54.9758÷55.0012

   Limiting admissible konusnost, mm

0.0051

   Limiting admissible ovality, mm

0.0051

   Limiting admissible palpation, mm

0.051

Working gap in radical bearings, mm

   Necks 1 and 5

      The nominal

0.0178÷0.0356

      The limiting admissible

0.051

   Necks 2, 3 and 4

      The nominal

0.0229÷0.0432

      The limiting admissible

0.051

Necks of shatunny bearings

   Diameter, mm

44.9758÷45.0012

   Limiting admissible konusnost, mm

0.0051

   Limiting admissible ovality, mm

0.0051

   Limiting admissible palpation, mm

0.051

Working gap in shatunny bearings, mm

   The nominal

0.0203÷0.0381

   The limiting admissible

0.051

Lateral люфт rods, mm

   The nominal

0.152÷0.305

   The limiting admissible

0.406

Head of cylinders and klapanny mechanism

Characteristic

Value

Limiting admissible not planeness of an interfaced surface of a head, mm

 

   Without a pro-point

0.051

   The repair

0.203

Height of a head of cylinders, mm

92.939÷93.040

Tilt angle of a facet of klapanny saddles

45 °

Tilt angle of a working facet of plates of valves

45 °

Width of a cylindrical part (corbel) of a forming surface of a plate of the valve, mm

   Inlet valves

0.660

   Final valves

0.940

Diameter of a core of the valve, mm

   Inlet valves

      The nominal

5.4788÷5.4889

      The limiting admissible

5.08

   Final valves

      The nominal

5.4508÷5.4610

      The limiting admissible

5.04

Internal diameter of directing plugs of valves, mm

   The nominal

5.512÷5.537

   The limiting admissible

5.563

Gap of landing of cores of valves in directing plugs, mm

   Inlet valves

      The nominal

0.025÷0.051

      The limiting admissible

0.076

   Final valves

      The nominal

0.051÷0.076

      The limiting admissible

0.102

Adjusting height of cores of valves, mm

   The nominal

53.162÷53.645

   The limiting admissible

53.899

Free length of klapanny springs, mm

   D16Y7

57.91

   D16Y5

      Inlet valves

56.39

      Final valves

57.91

   D16Y8

      Inlet valves

57.91

      Final valves

58.67

Efforts of a tightening of carving connections, Nanometer

Connection type

Value

Bolts of covers of radical bearings

   Stage 1

24

   Stage 2

52

Nuts of covers of the bottom heads of rods

31

*См. also Specifications to Repair without extraction from the car – the Civic models.

Integra models

General parameters

Characteristic

Value

Kompressionnoye pressure in cylinders, kgf/cm2

   B18B1  

      The nominal

13.9

      The minimum admissible

9.8

The maximum admissible difference between cylinders

2.0

   B18C1 and B18C5  

      The nominal

18.9

      The minimum admissible

9.8
The maximum admissible difference between cylinders
2.0

Pressure of oil (the engine is heated-up to normal working temperature), kgf/cm2

   At single turns

0.7

   At frequency of rotation of the engine of 3000 rpm

3.5

Engine block

Characteristic

Value

Diameter of cylinders, mm

   The nominal

81.001÷81.026

   The limiting admissible

87.077

Limiting admissible konusnost of the cylinder, mm

0.051

Limiting admissible ovality of the cylinder, mm

0.051

Limiting admissible excess of diameter of the cylinder, mm

0.254

Limiting admissible not planeness of an interfaced surface, mm

0.102

Pistons and piston rings

Characteristic

Value

Diameter of pistons, mm

   The nominal

80.975÷81.001

   The limiting admissible

80.975

Height of a point of measurement of diameter from a cut of a skirt, mm

15.8

Gap of landing of the piston in the cylinder, mm

   The nominal

0.0102÷0.0406

   The limiting admissible

0.051

Gap of landing of piston rings in flutes, mm

   Top kompressionny ring

      The nominal

0.0457÷0.0711

      The limiting admissible

0.127

   Second kompressionny ring

      В18В1 (Riken)

0.0406÷0.0660

      В18В1 (Teikoku)

0.0457÷0.0711

      В18С1 and В18С5

         The nominal

0.0457÷0.0711

         The limiting admissible

0.127

Gaps in locks of piston rings, mm

   Top kompressionny ring

      В18В1 (Riken)

0.203÷0.356

      В18В1 (Teikoku)

0.203÷0.305

      В18С1 and В18С5

         The nominal

0.203÷0.356

         Limiting admissible (all)

0.610

   Second kompressionny ring

      The nominal

0.406÷0.559

      Limiting admissible (all)

0.711

   Maslosjemnoye ring

      В18В1 (Riken)

0.203÷0.508

      В18В1 (Teikoku)

0.203÷0.457

      В18С1 and В18С5

         The nominal

0.203÷0.508

         Limiting admissible (all)

0.711

Cranked shaft and rods

Characteristic

Value

Axial люфт, mm

 

   The nominal

0.102÷0.356

   The limiting admissible

0.457

Necks of radical bearings

   Diameter, mm

54.9758÷55.0012

      No. No. 1, 2, 4 and 5
      No. 3
         В18В1
         В18С1 and В18С5

   Limiting admissible konusnost, mm

0.0051

   Limiting admissible ovality, mm

0.0051

   Limiting admissible palpation, mm

0.051

Working gap in radical bearings, mm

   Necks 1, 2, 4 and 5

      The nominal

0.0178÷0.0356

      The limiting admissible

0.051

   Neck No. 3

      The nominal

0.0229÷0.0432

      The limiting admissible

0.051

Necks of shatunny bearings

   Diameter, mm

44.9758÷45.0012

   Limiting admissible konusnost, mm

0.0051

   Limiting admissible ovality, mm

0.0051

   Limiting admissible palpation, mm

0.051

Working gap in shatunny bearings, mm

   В18В1

      The nominal

0.0203÷0.0381

      The limiting admissible

0.051

   В18С1 and В18С5

      The nominal

      The limiting admissible

Lateral люфт rods, mm

   The nominal

0.152÷0.305

   The limiting admissible

0.406

Head of cylinders and klapanny mechanism

Characteristic

Value

Limiting admissible not planeness of an interfaced surface of a head, mm

 

   Without a pro-point

0.051

   The repair

0.203

Height of a head of cylinders, mm

92.939÷93.040

Tilt angle of a facet of klapanny saddles

45 °

Tilt angle of a working facet of plates of valves

45 °

Width of a cylindrical part (corbel) of a forming surface of a plate of the valve, mm

   Inlet valves

1.143

   Final valves

1.448

Diameter of a core of the valve, mm

   В18В1

      Inlet valves

         The nominal

6.5811÷6.5888

         The limiting admissible

6.553

      Final valves

         The nominal

6.5507÷6.5608

         The limiting admissible

6.528

   В18С1 and В18С5

      Inlet valves

         The nominal

5.4762÷5.4839

         The limiting admissible

5.58

      Final valves

         The nominal

5.4508÷5.4610

         The limiting admissible

5.04

Internal diameter of directing plugs of valves, mm

   В18В1

      The nominal

6.6046.629

      The limiting admissible

6.655

   В18С1 and В18С5

      The nominal

5.512÷5.537

      The limiting admissible

5.563

Gap of landing of cores of valves in directing plugs, mm

   Inlet valves

      The nominal

0.025÷0.051

      The limiting admissible

0.076

   Final valves

      The nominal

0.051÷0.076

      The limiting admissible

0.102

Adjusting height of cores of valves, mm

   В18В1

      Inlet valves

         The nominal

40.7645÷41.2344

         The limiting admissible

41.2344

      Inlet valves

         The nominal

42.7660÷43.2369

         The limiting admissible

43.4848

   В18С1 and В18С5

      Inlet valves

         The nominal

37.4650÷37.9349

         The limiting admissible

38.1838

      Inlet valves

         The nominal

37.1653÷37.6352

         The limiting admissible

37.8841

Free length of klapanny springs, mm

  В18В1

      Inlet valves

42.367

      Final valves

47.092

  В18С1

      Inlet valves

         The external

41.046

         Internal (Nihon Hatsujo)

36.170

         Internal (Chuo Hatsujo)

36.195

       Final valves

         Nihon Hatsujo

41.961

         Chuo Hatsujo

41.935

  В18С5

      Inlet valves

         The external

43.180

         The internal

36.830

     Final valves

         The external

41.046

         The internal

36.170

Efforts of a tightening of carving connections, Nanometer

Connection type

Value

Bolts of covers of radical bearings

   Stage 1

30

   Stage 2

      В18В1

76

      В18С1 and В18С5

 

         No. No. 1 and 5 covers

76

         No. No. 2, 3 and 4 covers

65

Nuts of covers of the bottom heads of rods

 

   Stage 1

19

   Stage 2

 

      В18В1

31

      В18С1 and В18С5

45


*См. also Specifications to Repair without extraction from the car – the Integra models.