Honda Civic/Acura Integra

since 1994 of release

Repair and car operation



Honda Tsivik
+ Honda Civic and Acura Integra brand Cars
+ Maintenance instruction
+ Routine maintenance
+ Engine
+ cooling and heating Systems
+ Power supply system and release
+ engine Electric equipment
+ Control systems of the engine
+ gear shifting Box
+ Cцепление and power shafts
- Brake system
   Specifications
   System of anti-blocking of brakes (ABS) - the general information and codes of malfunctions
   Replacement of brake shoes of disk brake mechanisms
   Removal, repair and installation of supports of disk brake mechanisms
   Condition check, removal and installation of a brake disk
   Replacement of boots of drum-type brake mechanisms of back wheels
   Removal and installation of wheel cylinders
   Removal and installation of the main brake cylinder
   Check of a condition and replacement of brake lines and hoses
   Pumping of brake system
   Check of serviceability of functioning/tightness, removal and installation of assembly of the vacuum amplifier of brakes
   Adjustment of the parking brake
   Cable replacement (ов) drive of the parking brake
   Check of serviceability of functioning, replacement and adjustment of the sensor switch of stoplights
   Check of serviceability of functioning and replacement of the sensor switch of level of brake liquid
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment





Removal, repair and installation of supports of disk brake mechanisms

Remember that developed in the course of operation of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it, – at service of mechanisms dress a protective mask or a respirator. At all do not use for rubbing of components of brake system by gasoline or solvents on an oil basis, – apply only firm cleaners or methyl alcohol!

Removal

 PERFORMANCE ORDER

1. Weaken wheel nuts. To Poddomkratta a car front/back also establish it on props. Remove wheels.

2. At removal of a support of the disk brake mechanism of a back wheel take шплинт, and disconnect a cable of a drive of the parking brake from the executive lever (see an accompanying illustration).

3. Disconnect from a support the hydraulic line, for the purpose of minimization of losses of brake liquid, and also, in order to avoid hit in a dirt path закупорьте shtutserny connection (see an accompanying illustration).

4. Remove a support (see. Replacement of brake shoes of disk brake mechanisms).

Repair

Support of the brake mechanism of a forward wheel

Akebono firm support

1 — Nizhny a support bolt
2 — the Top bolt of a support
3 — the support Case (support)
4 — Protective covers
5 — the Plug
6 — the Protective cover
7 — the Plug
8 — Adjusting laying of a block
9 — the External block

10 — the Internal block (with the wear indicator)
11 — Spring holders of blocks
12 — the Lock ring of fixing of a boot of the piston
13 — a piston Boot
14 — the Piston
15 — a piston Cuff
16 — the pumping Gate
17 — the Anchor bracket

Nissin firm support

1 — support Bolts
2 — the support Case
3 — the Protective cover
4 — Adjusting laying of an external block
5 — the External block
6 — the Internal block (with the wear indicator)
7 — Internal laying
8 — Adjusting laying of an internal block

9 — Spring holders of blocks
10 — a block Spring
11 — a piston Boot
12 — the Piston
13 — a piston Cuff
14 — the pumping Gate
15 — the Anchor bracket  


 PERFORMANCE ORDER

1. Options of a design of supports of disk brake mechanisms are presented on accompanying illustrations above.
2. Lay a support on a pure workbench. If on a support spring holders of blocks are established, remember their arrangement on assembly, then remove. If the boot of the piston is fixed by means of a spring ring, remove it, having hooked a screw-driver.
3. Remove a boot.
4. Before taking the piston, lay between it and a support wall wooden whetstone (for protection of the piston). The piston is pushed out by supply of the compressed air in the union of connection of a brake hose. Pressure of air should be minimum.

Watch, that fingers did not appear between the piston and a support!


5. Estimate a condition of working surfaces of the piston and the cylinder in a support. In case of identification of cavities, задиров, roughnesses and zones with the changed coloring, replace support assembly.
6. At a working order of components take from a flute in the cylinder a piston cuff, having hooked it the wooden or plastic tool (use of the metal tool can lead to damage of a mirror of the cylinder).
7. To Vytolknita of the plug of fixing bolts of a support from eyes in the case of the last. At the corresponding complete set, previously remove the rubber protective covers established from both parties.
8. Wash out all removed details a special cleaner. Prepare corresponding to a support design a repair set. Moisten a new cuff of the piston with pure brake liquid and fill it in the flute in the support cylinder. Make sure that the cuff is not overwound.
9. If the boot of the piston is established without a spring lock ring (Nissin firm supports), fill a boot in the top flute in the support cylinder. Track completeness of landing of a flange of a boot in a flute.

10. Grease the piston with pure brake liquid, accurately push it through a new boot and fill in the support cylinder (the piston should enter into the cylinder with small resistance). Make sure that the boot got to a landing flute on the piston (see an accompanying illustration).

11. If for fixing of a boot the spring lock ring (Akebono firm supports) is provided, establish it on the place. Make sure that the boot got to a landing flute on the piston.
12. Grease bolts of a support with the silicone greasing enclosed in a remnabor and fill them in case eyes. Do not forget to establish protective covers.

Support of the brake mechanism of a back wheel

For dismantling of supports of the brake mechanism of a back wheel special tools in view of what, it will be reasonable to charge performance of their repair to specialists of car-care center are required.

Installation

 PERFORMANCE ORDER

1. Installation is made upside-down. Do not forget to replace copper sealing washers (laying) from both parties of the shtutserny socket of connection to a support of a brake hose. Usually the set of new laying is applied in a remnabor.
2. Pump over a brake contour (see. Check of serviceability of functioning/tightness, removal and installation of assembly of the vacuum amplifier of brakes). Check on existence of signs of leaks shtutserny connections of brake lines.
3. Establish to the place of a wheel, lower the car on the earth and tighten nuts of fastening of wheels with demanded effort (see. Specifications to Head Tekuushchey service).
4. Before starting operation of the car check serviceability of functioning of brakes.